Genuine Horween Shell Cordovan is an equine leather famous for its durability, self-polishing character, breathability, deep color, smooth feel, and bright luster. It has developed something of a cult following and it is used in high-end shoes, boots, belts, wallets, and watch straps. Shell Cordovan is challenging and expensive to produce. It is a natural product tanned over six months with natural food-grade fats, oils, greases, and waxes.The tanning process, performed since 1905 at Chicago’s Horween Leather, includes about 100 steps, most of which are performed manually or using old-world machines virtually unchanged since the industrial revolution.
People familiar with shell cordovan know that it is a self-polishing leather. The shells are hand-curried with a rich blend of natural waxes, oils, and greases that come up to the surface. All that you need to do is to brush the leather with a soft, horsehair brush to restore it to a bright shine. Notice, in the photo below, the shoe on the right has a dull waxy look and the shoe on the left is after brushing. No other product was applied to the shoes.
Not All Leather is Created Equally
Unique to shell cordovan:
When Dan and I first started crafting wallets our friends and family would ask us “what is so special about this leather? I can just buy a $20 wallet from a big box store. Leather is leather, right?” Our response was to give them a wallet and let them experience the difference. Most people first noticed the bright luster and extremely smooth feel followed by the distinct, leathery aroma the shell cordovan. They immediately “got it”. Seven years later the friends and family members still carry their wallets. After years of abuse the leather holds up and their wallets look better than the day they got them. Shell cordovan fans take pride in their wallets and don’t have to replace them every year (like the big box store wallet) because the leather develops a deeper color and luster. Like a fine wine, the shell cordovan develops over time and gets better with each wearing.
Before and after: Below is a new, natural shell cordovan Fat Herbie on the left. On the right side is my friend's Fat Herbie in the same natural shell cordovan but after five years of daily use.
The original Cordovan tannage was pioneered in Cordoba, Spain by the Visigoths in the seventh century and was called cordoban. In the early 19th century Cordoban leather process was picked up by the Germans and, because of the bright mirror-like luster, they coined the term “speigalware” which translates to “mirror goods” in English. The special shell cordovan tanning process was refined by the Dutch and Germans and was subsequently brought to the United States in middle of the 19th century.
Coming to America
In 1905 Horween Leather Co. started producing shell cordovan exclusively for use in razor strops. At the time, razor strops were very popular and they were used to hone and sharpen straight razors that were used for men’s shaving. With the popularization of Gillette’s safety razor including replaceable razors in 1901, most people moved away from straight razors and their razor strop companions. With that, Horween needed a new market for their shell cordovan. The first obvious home was to the existing shaving-goods industry. Charles Doppelt from MA Doppelt & Co. created the first men’s toiletry kits in shell cordovan and became popularized by the term Dopp Kit. Shell cordovan also found a home in many hats and hat brims. Interestingly, there were also many shell cordovan sleeve garters which allowed men to customize their sleeve lengths without the need of a tailor. But the most popular use was still yet to be found.
Popularization in men’s dress shoes
Around 1912, Florsheim began making men’s shell cordovan dress shoes. The most popular color at this time was color #4 (also referred to as burnt cherry), a medium reddish brown shade that uses half of the amount of dye mix as today’s popular color #8 shade. Most industry in the early 1900s was localized. Leather and footwear at the time were no exception. Suppliers and manufacturers of footwear industry were very geographically close in Chicago. We theorize that Isadore Horween (first generation American and founder of the tannery) took a horse and buggy four miles across town from the Horween Leather tannery to the Florshieim factory located at Pulaski and Belmont (the building is still there!) to demonstrate shell cordovan as a superior footwear leather. Shell cordovan works exceptionally well as a dress shoe because its vegetable tanned method allows the shoe to hold shape and develop a great shine. Further, the shell cordovan membrane is porous yet people have differing opinions on how breathable shell cordovan is. Arnold Horween Jr. (3rd generation tanner) had a fantastic way to demonstrate how porous the leather was by blowing smoke straight through the shell cordovan leather. Florsheim was a pioneer for shell cordovan footwear and their shell cordovan dress shoes are still highly collectible. Shell cordovan was used in several boots made for officers in WWI. There is an amazing framed letter from exactly 100 years ago hanging on the walls in Horween Leather’s offices.
Today, 113 years after Isadore pioneered American genuine shell cordovan, there is still a huge demand for shell cordovan footwear crafted by Alden, Allen Edmonds, Viberg, Crockett & Jones, Carmina, Church, Edward Green, Paraboot, Ludwig Reiter, Dinkelacker, Rancourt and many more.
How many different shell cordovan colors does Horween make?
Through the years Horween has dabbled in many custom shell cordovan but there most popular are black and color #8. Color #8 is a deep brown/burgundy shade that has become synonymous with the color name “cordovan”.
Here is a partial list of current shell cordovan colors that Horween offers:
Why is the Color 8 so much more prevalent than the others?
Color 8 gets ordered the most from footwear brands like Alden and Allen Edmonds. It's simply more popular. Also, color #8 goes well with everything.
I’ve noticed there are a lot of black and color #8 shell cordovan shoes available. Why aren’t there more rare colored shells available? Is it more difficult to make whiskey, ravello, cigar, and color #4?
The shells themselves all start out different base colors because of the vegetable tanning and natural oils. It is particularly hard to get light colors.
Why is shell cordovan so expensive?
Each shell is roughly 2 square feet where most side leather is 20-25 feet. Also shell cordovan goes through about 100 process steps over six months. It’s very difficult to process.
How thick can shell be?
Each shell is different and the thickness even varies in one individual shell. Sometimes dramatically. I see normal range of thickness 1mm to 3mm. The thickness is totally based on how far we have to shave to expose the shell.
Here is a demonstration illustrated in 1961 by Ralph Horween of how the shell sits between layers like a sandwich.
What other animals besides horses could create a similar feeling product?
All equine animals have a shell. Horses, mules, and zebras have shells, for example.
What's the demand of shell cordovan been over the past several decades, say 80s, 90s, 00s, 10s, and current?
It's hard to gauge because the demand for shell cordovan is higher than the supply. It has risen steadily decade over decade.